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Engineering Projects
Engineering Projects That Demonstrate Technical Excellence, Reliability & Measurable Results
Mordanco Engineering delivers engineered solutions across industrial, commercial, and infrastructure sectors — from electrical systems and automation to water treatment and large-scale construction. Every project below reflects the same discipline: rigorous design, careful execution, and outcomes our clients can measure.
- Multi-Industry Experience
- End-to-End Engineering Delivery
- Safety & Quality Focus
- Reliable Project Execution
Project Portfolio
Work Organized by Engineering Discipline
Filter by discipline to find projects closest to what you're planning. Every entry can expand into a short case study — challenge, solution, and result.
Completed
Manufacturing
Plant-Wide Electrical Distribution Upgrade
Full switchgear replacement and panel upgrade for a continuous-run production facility, executed without unplanned downtime.
- Services Provided
- Electrical design, switchgear replacement, arc flash study, commissioning support.
- Business Challenge
- Aging distribution equipment created rising failure risk on a facility that could not tolerate unplanned shutdowns.
- Solution Delivered
- Phased switchgear replacement sequenced around production shifts, with temporary bypass feeds maintaining continuous power.
- Technologies Used
- Medium-voltage switchgear, protective relays, arc flash labeling software.
- Outcome
- Zero unplanned downtime during changeover; measured reduction in fault-clearing time across the panel line-up.
Ongoing
Commercial Real Estate
Building Automation Rollout, Mixed-Use Tower
BAS integration across HVAC, lighting, and access control for a multi-tenant tower, centralized under one control platform.
- Services Provided
- BAS design, controls integration, sequence-of-operations programming, tenant dashboard setup.
- Business Challenge
- Independent HVAC and lighting systems across floors made energy tracking and fault response slow and manual.
- Solution Delivered
- Unified BACnet backbone tying mechanical, lighting, and access systems into one operator dashboard with floor-level visibility.
- Technologies Used
- BACnet/IP controllers, VAV integration, cloud-connected supervisory software.
- Outcome
- Centralized fault alerts cut average response time; phased rollout on track for full-building completion.
Completed
Municipal Utility
Water Treatment Instrumentation Retrofit
Replacement of flow, pressure, and chlorine-residual instrumentation feeding the plant's SCADA system.
- Services Provided
- Instrumentation specification, field installation, SCADA point mapping, loop calibration.
- Business Challenge
- Outdated field instruments were producing inconsistent readings, undermining confidence in treatment reporting.
- Solution Delivered
- New magnetic flow meters, pressure transmitters, and chlorine analyzers integrated into the existing SCADA historian.
- Technologies Used
- Magnetic flow meters, 4-20mA transmitters, SCADA/HMI integration.
- Outcome
- Reading variance dropped sharply after calibration, improving regulatory reporting accuracy.
Completed
Food & Beverage
Process Piping & Equipment Installation
Mechanical installation of new process lines and stainless piping to support an added production shift.
- Services Provided
- Mechanical design, piping fabrication and installation, pump sizing and installation.
- Business Challenge
- Existing process lines could not support a planned second production shift without additional piping capacity.
- Solution Delivered
- New stainless process lines routed around active production, tied in during a scheduled maintenance window.
- Technologies Used
- Sanitary stainless piping, centrifugal pumps, tri-clamp fittings.
- Outcome
- Second shift launched on schedule with the added line handling planned throughput without modification.
Ongoing
Logistics
Scheduled Electrical & Mechanical Maintenance Program
Ongoing preventive maintenance contract covering electrical systems, conveyors, and dock equipment across four sites.
- Services Provided
- Preventive maintenance planning, thermal imaging inspection, conveyor and dock equipment servicing.
- Business Challenge
- Reactive maintenance was causing unplanned conveyor stoppages during peak shipping periods.
- Solution Delivered
- Recurring inspection schedule with thermal imaging on electrical panels and predictive servicing on conveyor drives.
- Technologies Used
- Thermal imaging cameras, vibration analysis, CMMS work-order tracking.
- Outcome
- Unplanned stoppages trending down site-over-site since program start.
Completed
Industrial Manufacturing
PLC & SCADA Commissioning, Bottling Line
Full commissioning of a new bottling line's PLC logic and SCADA visualization ahead of first production run.
- Services Provided
- PLC logic development, SCADA screen build, factory and site acceptance testing.
- Business Challenge
- A newly installed bottling line needed control logic validated and operator screens ready before launch date.
- Solution Delivered
- Structured FAT in the integration shop followed by on-site SAT, with operator training built into the commissioning schedule.
- Technologies Used
- Allen-Bradley PLCs, SCADA/HMI software, structured I/O testing.
- Outcome
- Line commissioned on schedule with a clean first production run and no logic-related stoppages in week one.
Completed
Agro-Industrial
Greenfield Facility Electrical Infrastructure
Ground-up electrical infrastructure for a new processing facility, from utility interconnection to final panel schedules.
- Services Provided
- Utility interconnection coordination, transformer sizing, distribution design, panel scheduling.
- Business Challenge
- A new-build facility needed complete electrical infrastructure designed and installed against a fixed opening date.
- Solution Delivered
- Infrastructure sequenced with the civil works build-out, coordinating utility interconnection early to avoid downstream delays.
- Technologies Used
- Pad-mount transformers, distribution panels, load-center design.
- Outcome
- Facility energized ahead of the opening date with capacity headroom built in for a planned expansion.
Completed
Chemical Processing
Process Instrumentation & Control Loop Tuning
Instrumentation upgrade and control loop tuning to stabilize temperature and pressure control on a reactor train.
- Services Provided
- Instrumentation audit, transmitter replacement, PID loop tuning, control narrative documentation.
- Business Challenge
- Temperature swings on a reactor train were forcing operators to run below rated capacity.
- Solution Delivered
- Replaced drifting transmitters and re-tuned control loops against a documented control narrative for the train.
- Technologies Used
- Smart pressure and temperature transmitters, PID control tuning software.
- Outcome
- Reactor train returned to rated capacity with tighter temperature control bands.
Ongoing
Municipal Utility
Wastewater Pump Station Rehabilitation
Structural and mechanical rehabilitation of an aging wastewater pump station, in progress alongside continued operation.
- Services Provided
- Structural assessment, pump replacement, wet-well rehabilitation, odor control system installation.
- Business Challenge
- A decades-old pump station was showing structural wear and rising maintenance costs, with no redundancy during repairs.
- Solution Delivered
- Rehabilitation sequenced pump-by-pump to preserve station capacity throughout construction.
- Technologies Used
- Submersible pumps, corrosion-resistant wet-well lining, odor scrubber system.
- Outcome
- Station has maintained full service throughout construction with no reported overflow events to date.
Completed
Cold Chain / Logistics
Refrigeration System Overhaul, Cold Storage Facility
Compressor and condenser overhaul for a cold storage facility, planned around continuous refrigeration requirements.
- Services Provided
- Mechanical assessment, compressor and condenser replacement, preventive maintenance handover.
- Business Challenge
- Failing compressors put stored inventory at risk, but the facility could not go fully offline for repairs.
- Solution Delivered
- Redundant compressor bank maintained partial cooling capacity while the overhaul proceeded bay by bay.
- Technologies Used
- Industrial refrigeration compressors, condenser units, temperature monitoring sensors.
- Outcome
- Facility held required storage temperatures throughout the overhaul with no recorded product loss.
Featured Case Study Visual
Featured Case Study
Plant-Wide Automation Modernization
- Client Industry
- Industrial Manufacturing — continuous-process facility
- Business Challenge
- Disparate legacy control systems across three production lines made troubleshooting slow and limited plant-wide visibility.
- Engineering Scope
- PLC standardization, SCADA consolidation, network architecture redesign, and operator interface unification.
- Design Approach
- Phased migration plan built line-by-line to avoid a full-plant shutdown, with a shared tag database designed up front.
- Implementation
- Each line cut over during scheduled maintenance windows, with legacy and new systems bridged during transition.
- Technologies Used
- Standardized PLC platform, unified SCADA layer, industrial Ethernet backbone, redundant historian.
- Results Achieved
- Unified plant-wide visibility and a common troubleshooting standard across all three lines.
- Lessons Learned
- Early agreement on a shared tag-naming convention across engineering and operations shortened every downstream integration step.
3Production Lines Unified
0Unplanned Shutdowns
1Plant-Wide Control Standard
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